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Court Cover Systems
Court Cover Systems

Arched Steel
Frame

Hot-dip galvanised steel arch with PVC canopy
Industrial strength. No compromises on span.

50 m

Max clear span

EN ISO 1461

Galvanising standard

GL28h

Glulam class
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01 — Product Overview

Engineered for
the long game.

Where projects demand the longest clear spans or the highest wind and snow loads, our hot-dip galvanised steel arch system is the answer. Structural hollow sections are press-formed to precise radii, then hot-dip galvanised to EN ISO 1461 — the industry standard for external corrosion protection without ongoing maintenance.
Combined with our industrial-grade PVC canopy system, the steel arch delivers a weatherproof enclosure that meets the most demanding Eurocode load combinations. The system scales from a single padel court to multi-court sports halls of 50 m clear span.
Included as standard
✓ Structural calculation package
✓ CE declarations for all components
✓ 3D visualisation renders
✓ Permit documentation support
✓ Site installation crew
✓ As-built drawings
✓ Maintenance manual
✓ 12-month workmanship guarantee
02 — Key Features

Built with purpose
at every level.

Every detail of this system is resolved for long-term sports facility use — not general construction.

50 m Clear Span

The largest unobstructed spans in our range. Suitable for multi-court halls, athletics tracks, and indoor arenas.

 
 

Galvanised for Life

Hot-dip zinc coating penetrates every weld, bolt hole, and section end. Maintenance-free corrosion protection for 40+ years.

 
 
 

Extreme Load Ratings

Calculated to Eurocode EN 1990–1993 for site-specific snow, wind, and seismic actions. Full structural calculation pack included.

 
 
 

Scalable Bay System

Add courts by extending the bay count without altering the arch geometry. Future expansion is designed in from day one.

 
 
 

CNC Manufactured

All arch components press-formed to ±1 mm tolerance. Shop-welded sub-assemblies reduce on-site work and accelerate erection.

 
 
 

Full Eurocode Package

Complete structural calculation reports and CE declarations for permit submission in all EU and EEA jurisdictions.

 
 
 
03 — Technical Specifications

Numbers that matter
to engineers.

FRAME MATERIAL
Hot-dip galvanised hollow section
Steel grade
S355 JR (EN 10025)
Max clear span
Up to 50 m
Bay spacing
5 – 8 m (standard)
Foundation
Reinforced concrete pads
Membrane type
PVC coated polyester, 1100 g/m²
UV rating
UV-stabilised + anti-algal coating
Translucency
Up to 50 m
Snow load
Up to 2.5 kN/m² (site-specific)
Wind load
Up to 160 km/h sustained
Ridge height
From 7.0 m (varies with span)
Eave height
From 3.5 m
Length
Modular — any multiple of bay spacing
Gable treatment
Open, steel frame + PVC, or glass
Surface protection
Hot-dip galvanised (EN ISO 1461)
Powder coat option
RAL colour over galv base coat
Guttering
Steel or aluminium valley + eave gutters
Accessories
Walkways, roof hatches, ventilation
04 — Project Gallery

Installed & operating.

Exterior — hot-dip galvanised steel, white PVC canopy
05 — Project Delivery

One partner.
Every phase.

Every detail of this system is resolved for long-term sports facility use — not general construction.
Step 1

 Site Survey

Topographic survey and site assessment. Load combination calculations begin immediately.

 
Step 2

Concept Design

Preliminary layout drawings and 3D visualisations for stakeholder approval. Budget estimate issued.

 
 
Step 3

Permit Documentation

Full structural calculation package prepared for local authority submission. CE declarations included.

 
 
Step 4

Manufacture

Components fabricated to approved drawings. Factory hold-point inspection available to client.

 
 
Step 5

Installation

Our site crew erects the structure. Daily progress reports. Site manager on-site throughout.

 
 
Step 6

Handover

Snagging completed, as-built drawings issued, maintenance manuals supplied. 12-month guarantee starts.

 
 
START YOUR PROJECT

Ready to build?
Let's talk.

Tell us about your site and timeline. We will prepare a concept layout and budget estimate within 5 working days — free of charge.

 

+44 20 7946 0958

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